3000-4000BPH Juice Concentrate Production Line

3000-4000BPH Juice Concentrate Production Line

Automatic orange juice hot filling machine for PET bottle. The standard type of RCGF series hot filling machine is “3-in-1”, aiming at special production condition, one disinfectant rinser can be increased to be 4-in-1 monobloc. The system gives full consideration for beverage’s characteristics (e.g. it is easy to have foaming for tea beverage and mixed juice.) and main technical requirement of hot filling.

Parameter

juice production pic.jpg

Application: juice, milk, vitamin drinks, functional beverage with particles, flesh, pulp, fruit pieces, etc.

Suitable for: PET bottles with all volumes and shapes

Filling system: gravity filling

Production capacity: 2,000BPH–20,000BPH (500ml)

juice filling machine.jpg

Technical characteristics

1. Rinsing system: Combined with rotary tray with clamp, water distributing tray, water tank and rinsing

pump.

2. Filling system: Combined with hydraulic, filling valve, controlling ring, and elevator-cylinder.

3. Capping system: Combined with capper, cap sorter and cap falling track.

4. Driving system: Combined with main motor and gears.

5. Bottle transmitting system: Combined with air conveyor, steel starwheels and neck supporting carrier plates.

6. Electrical controlling system: this part is frequency inverted, PLC controlled and touch screen operated.

washing part

wash part.jpg

filling part

juice filling part3.jpg

capping part

capping head.jpg

configuration

1. Material of filling valve: Stainless steel 316L available

2. Material of rotary tray and machine platform of rinser and filler: Stainless steel 304.

3. Main motor: ABB/SEW (Germany)

4. Sliding bearing: Igus (Germany)

5. Frequency inverter: MITSUBISHI (Japan)

6. Touch screen: DIGITAL (Japan).

7. PLC: MITSUBISH (Japan)

8. Pneumatic components: FESTO (Germany)

9. Seals: Busak+Shamban (USA)

10. Photocell switch: BANER (USA).

11. Proximity switch: TURCK (Germany).

machine parameter

Model	RCGF14-12-5	RCGF18-18-6	RCGF24-24-8	RCGF32-32-8	RCGF40-40-10	RCGF50-50-15
Capacity	3000-4000	4000-6000	8000-10000	12000-14000	16000-18000	20000-24000
Height	150-320
CAP	Plastic Screw Cap
Power (kw)	4.23	5.03	6.57	8.63	10.68	12
Size (mm)	223016302250	236018302250	290022002250	388022002250	370030002350	450033002350
Weight (kg)	2200	2500	4200	6000	7000	9000

juice filling line.jpg

Beverage pre-treatment system:

<1> The beverage processing system applies to beverage processing for hot filling line and CSD filling line.
<2> product's scope hot water system, sugar dissolving system ( simple syrup system ), concentrate system, blending system (final syrup system), CIP system, extraction system, kind of storage tank / valves / pipe / fittings, UHT system (plate / tubular type), and carbo-cooler / mixer (manual / automatic).

juice processing machine.jpg